Manufacturering Services

Manufacturing of Auto Components

The Manufacturing arm of Yawalkar Group operates with three companies. (SATPUDA ENTERPRISES, SUYOG UDYOG and YAWALKAR INDUSTRIES).

The factory consist of a set up of 15 CNC turning machines, 8 VMC milling machines, 70 different conventional machines like Lathe, Milling, Vert. & Universal Drilling , Grinding, Induction hardening and other general purpose machines.

Manufacturing of Auto Components. Manufacturers of Crankshaft gear blanks & Counter weights, Manufacturers of gear blanks & Shifter levers /forks for two wheelers & Four wheelers, all types of precision engine & transmission parts.





Facilities And Infrastructure

Machine Make Qty

CNC TURNING CENTER – JOBBER XL

With FANUC OiT-Mate controls 8 Station bi-directional tool turret 220 Dia Chuck and Spindle speed 50 to 3500 rpm (2005-07)

Ace Designers

 04

CNC TURNING CENTER – JOBBER

With FANUC OiT controls 8 Station bi-directional tool turret 200 Dia Chuck and Spindle speed 50 to 3500 rpm (2002-2004)

Ace Designers

 05

CNC TURNING CENTER – JOBBER Jr

With FANUC OiT-Mate controls 8 Station bi-directional tool turret 220 Dia Chuck and Spindle speed 50 to 3500 rpm (2008-2010)

Ace Designers

 04

VERTICAL MACHINING CENTER (VMC) – WINNER

With FANUC O-iMate controls 12 Station – Automatic tool changer system with dual automatic pallet changer

Table Size 800 X 400 mm with 350 mm Z axis headstock travel

MICROMATIC MACHINE TOOLS

 04

VERTICAL MACHINING CENTER (VMC) – MCV 300

With FANUC O-iMate controls 8 Station – Automatic tool changer system with dual automatic pallet changer

Table Size 600 X 350 mm with 300 mm Z axis headstock travel

MICROMATIC MACHINE TOOLS

 03

RADIAL THREE AXIS DRILLING MACHINE (Imported)

GSP FRANCE

 02

VERTICAL DRILLING MACHINE

HMT & INVESTA

 07

HMT FN 3 V – VERTICAL MILLING MACHINE

HMT

05

HMT FN 2 H – UNIVERSAL MILLING MACHINE

HMT

05

BOMBAY LATHE 2255

MYSOOR KIRLOSKAR

 03

A25 , A32 TRAUB

RAJKOT

 03

CENTER LATHE – ENTERPRISE

MYSOOR KIRLOSKAR

 05

CENTER LATHE – SHIMOGA

MYSOOR KIRLOSKAR

 04

SURFACE GRINDING MACHINES

RAJKOT

 02

Medium Freq. Induction Hardening

Therm well

 01

WORK PRACTICES

Inspection Facilities

1.  Established in 1985 with a aim to Cater precession engine and transmission components to Auto and Off road equipment Manufactures & OEM’s.

2.  Area 35000 Sq. Ft.
Built-up 25000 Sq. Ft

3.  Well Trained Manpower And Qualified Mangement Team

4.  MSEB Power Supply 150 KVA

5.  ISO 9001 2015 Company

6.  The company is located near Swargate Pune in Parvati Industrial Estate on Pune-Satara Road.

7.  Well connected to all the important suburbs in Pune area


Our Inspection Facilities

Instrument

Qty

Make

Trimos V7

1

Trimos

Ra Value Tester

1

Mitutoyo

Hardness Tester

2

BHN, Rockvell

Height Gauges

3

Mitutoyo, Baker

Vertical Comparators

12

Mitutoyo

Air Gauge Units

6

Baker

Bore Gauges

3

Mitutoyo

Digital Vernier

8

Mitutoyo

Digital Micrometers

5

Mitutoyo

Surface roughness Tester

1

Granite Surface plates

12

GMT

Digital Depth Gauge

4

Mitutoyo

Radius Gauges

3

Mitutoyo

Plunger Dial Gauges

12

Mitutoyo

Current Tolerance Level achieved

Value

Surface Paralisum

10µ

RA Value

0.8µ

On Diameter

±10µ

On Length

±10µ

Bore

±7µ

Key Way

±50µ

Effectiveness and Efficiency Improvement

1.  Trainings effectiveness and delivery mechanism using reference from Tata group learning practices

2.  On – job trainings

3.  Formal Quality management system reviews planed with QMS performance report release to track target Vs actual state of business quality objectives

4.  Frequent planed Internal Audits to identify and work on areas of improvements

Our Products











Facility & Equipments

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